1200℃ Laboratory tube furnace: two zones

The 1200℃ Laboratory tube furnace with quartz tube are widely used in vacuum sintering, atmosphere protection sintering, vacuum film coating, CVD experiments and physical components testing for rare earth preparation, electronic lighting, crystal annealing, biological ceramics, electronic ceramics, special alloy, magnetic material, precision casting and metal heat treatment;

1200℃ Laboratory tube furnace

Main Specifications

Model  STR-TF40-12-2  STR-TF60-12-2 STR-TF80-12-2 STR-TF100-12-2
Quartz tube Size OD40x800mm OD60x800mm OD80x800mm OD100x800mm
Heating length  300+300=600mm 300+300=600mm 300+300=600mm 300+300=600mm
Power supply 220V/3.6KW 220V/5.2KW 220V/5.2KW 380V/5.2KW
Furnace Type 

Horizontal, dual two zones  heating zone split tube furnace

Usage 

The product is suitable for elemental analysis, measurement and steel hardening, annealing, tempering, heat treatment and heating in laboratory, industrial and mining enterprises, scientific research units,can also be used for sintering of metal, stone, ceramic, dissolution analysis of high-temperature heating.

Furnace structure 

1. The chamber is consist of chamber material, insulation material and heating elements

2. Temperature controller is consist of temperature PID controller, control elements and thermocouple                                                                                                    

3. Design and manufacture the furnace and temperature controller integrate in one

4. Electric Operating buttons are integrated on the control box panel

 

Reactor

1.Reactor size: OD60xL1200mm (ID 53mm)
2.One Quartz tube with one set of SS304 steel vacuum sealing flange with silicon O rings and two plugs
3.Standard 1/4" inlet and outlet ports for air extraction
Equips a pc of digital vacuum gauge on one of the two ports

4. High purity round single bore quartz process tubes for high temperature tube furnaces, open one or both ends. Maximum working temperature: 1200°C (2192°F), They are great replacement tubes for any kind of tube furnaces used in universities or research labs.

Vacuum performance

Designed with an air outlet on the furnace tube, which make it available for extracting vacuum by a vacuum pump. Vacuum pressure range 10-100Kpa (ambient air)

Max. Temperature  1200ºC
Continuous Temperature  1100ºC
Heating Rate ≤25ºC/min (suggest 15ºC/min for longer life using of furnace)

Temp. Homogeneity

 Adopt the way of measuring temperature at 9-point

Temperature homogeneity is +/-5 degree

Power Supply

AC220V; 5.2KW

50Hz, single phase

Heating Element

1. HRE resistance wire as heating elements

2. High quality Alloy Wire elements in high quality vacuum formed insulation ensure fast heat up, excellent temperature control and short cool down times

3. Embedded heating elements on the round chamber which give an ideal temperature uniformity

Chamber material 1. Adopt high quality alumina polycrystalline fiber, which used Japanese technology (vac-sorb forming alumina polycrystalline fiber) with good insulation and durability properties
2. High quality 1300 degree fiber alumina as refractory lining, pure white color
3. Ceramic fiber insulation for fast heat-up and reduced energy consumption
Thermocouple K type
Temperature Controller

1. YUDIAN Intelligent Temperature Controller, 30 segments

2. Simultaneous LED display of actual temperature VS set point

3. PID automatic control and auto-tune function

4. +/- 1 ºC temperature accuracy

Control system integrated in furnace base, defined application within the constraints of the operating instructions

Quartz glass tube

1. High purity round single bore quartz process tubes for high temperature tube furnaces, open one or both ends. Maximum working temperature: 1200°C (2192°F), They are great replacement tubes for any kind of tube furnaces used in universities or research labs.

2. Equipped with support frame for flange, reduce the load of tube body

Vacuum flange one pair of SS304 vacuum sealing flanges with inlet and outlet ports, which is available 
Electronic component SCHNEIDER or DELIX maker air switch, buttons, solid-state relay, A.C contactor etc.
Furnace Shell 1. High quality cold-rolled steel sheets CNC processing
2. Environmental electrostatic plastic-spraying on surface after deoiling, derusting, phosphating etc. nine processes
3. Energy efficient insulation keeps exterior safe to touch
Safety Precautions 1. Overheating & Broken thermocouple protection
2. Leakage circuit breaker
3. Automatic power off when furnace door opens (optional function)
4. Over-temperature protection and alarm allow for operation without attendant(s)
5. Microprocessor-based PID control with self-tuning capability to prevent overshooting of set temperature
Warranty One year limited manufacturer's warranty (Consumable parts such as processing tubes, O-rings and heating elements are not covered by the warranty, please order replacements at related products respectively
 

 Standard Packing list

Item Description Qutity Image
tube furnace 1 set  

quartz tube

OD100xL1200mm

1 pc  

Vacuum flange

1 pair


Type K thermocouple 2 pcs  
ceramic plug 2 pcs  
Stainless steel tongs 1 pair


Thermal gloves 1 pair  
Furnace operation manual & temperature controller manual 1 pc  

1200℃  tube furnace

1000℃  tube furnace


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